Dual-Purpose DIY Spot Welder Built with Safety in Mind

Ho-hum, another microwave oven transformer spot welder, right? Nope, not this one — [Kerry Wong]’s entry in the MOT spot welder arms race was built with safety in mind and has value-added features.

As [Kerry] points out, most MOT spot welder builds use a momentary switch of some sort to power the primary side of the transformer. Given that this means putting mains voltage dangerously close to your finger, [Kerry] chose to distance himself from the angry pixies and switch the primary with a triac. Not only that, he optically coupled the triac’s trigger to a small one-shot timer built around the venerable 555 chip. Pulse duration control results in the ability to weld different materials of varied thickness rather than burning out thin stock and getting weak welds on the thicker stuff. And a nice addition is a separate probe designed specifically for battery tab welding — bring on the 18650s.

Kudos to [Kerry] for building in some safety, but he may want to think about taking off or covering up that ring when working around high current sources. If you’re not quite so safety minded, this spot welder may or may not kill you.

Filed under: misc hacks, tool hacks
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